Flight Core Instrumentation

Flight Core Instrumentation was established to support startup companies in the aerospace sector, including those developing new aircraft models and eVTOLs. The goal is to create an optimized flight test environment by leveraging over 20 years of experience in design, integration, operation, calibration, supplier management, troubleshooting, and solution development. The company also specializes in operational planning, structuring FTI teams, establishing rules and procedures, training, and providing FTI engineering support to address service peaks and meet project schedules.

The company envisions growth in both the U.S. and Brazil, offering FTI engineering solutions that begin with consulting, design, and technical drawings. In the near future, it aims to expand its services to include calibration, software solutions, and more.

Flight Core Instrumentation is committed to reducing inefficiencies in flight test programs by mitigating the risks associated with inexperienced engineers making costly mistakes. By applying lessons learned and best practices, the company helps clients minimize unnecessary hardware expenses, streamline procedures, and avoid past errors—ultimately saving time and money in the FTI process.

Motivation

Flight Test Instrumentation Engineer (20+ years) - Founder

After 18 Years working on the FTI area passing through all areas described above we can add the follow up the entire FTI steps which is need during the entire program since before design up to certification, and follow on phase. With this knowledge, Mitsubishi hired (2,5 years) Samir to assist with the FTI system they were designing for the 10th prototype. Several issues arose during the integration tests that needed to be addressed also new rules changed to save time and money to the company. To conclude the technical experiences, he successfully led the FTI team at ARCHER AVIATION in developing an FTI structure for the flight test campaign. This included establishing rules, scripting, and planning all FTI purchases related to sensors and systems. Additionally, he aligned with system engineering on all parameters and designed the complete FTI framework for all Flight Test Vehicles (FTVs). By implementing timely changes to the DAQ, he not only saved the company over $3 million by reducing FTI expenses but also enhanced the features for the flight test campaign.

Samir, a Christian born in 1981, is part of a family of five. He began working at EMBRAER at the age of 19 as a Technician in the Flight Test Instrumentation (FTI) department, where he gained expertise in sensor installation, maintenance, calibration, and specialized FTI systems such as DAQs, flutter, Ice Probes, pressure scanners, video systems, and workstations. He also developed significant experience in strain gauge (SG) installation, having installed thousands of SG sensors in various locations while assisting engineers in selecting optimal measurement points. As a Technician, Samir took on the responsibility of overseeing the entire FTI system for aircraft prototypes. He worked closely with system engineers and team leaders to make critical decisions regarding the FTI setup for the aircraft under his charge. After earning his degree in Electrical Engineering, he advanced to the role of FTI Engineer, specializing in design, integration, configuration, procurement, and development. In this role, he deepened his understanding of the certification process, collaborating with system engineers to ensure proper design implementation for required tasks. As an engineer, Samir achieved significant milestones, including the development of two complete FTI systems—the ASCB Data Recorder and the ICE Probe System—from initial design and planning to procurement, integration, and real-world testing during flight test campaigns. He also led the FTI design for two full aircraft programs, overseeing all FTI systems and parameters for multiple Flight Test Vehicles (FTVs) and providing FTI workload estimates for new potential programs. In addition to his technical contributions, Samir successfully developed three innovations, earning company recognition and cash rewards for his achievements.

Client Feedback

See what our clients say about our flight core instrumentation services.

The expertise and support provided were invaluable for our flight test projects.

Aerospace Solutions
The interior view of an aircraft cockpit, showcasing various controls and instruments with a clear blue sky visible through the windows.
The interior view of an aircraft cockpit, showcasing various controls and instruments with a clear blue sky visible through the windows.

São Paulo

Flight Core Instrumentation exceeded our expectations with their detailed designs and professional training.

The image displays a cockpit interior of an old aircraft with detailed gauges and a leather-trimmed dashboard. Overhead, two vintage biplanes with yellow wings are suspended in a hangar. The planes feature military markings and insignia, and the wing of one shows a 'FUEL 46 GALS.' label.
The image displays a cockpit interior of an old aircraft with detailed gauges and a leather-trimmed dashboard. Overhead, two vintage biplanes with yellow wings are suspended in a hangar. The planes feature military markings and insignia, and the wing of one shows a 'FUEL 46 GALS.' label.
Tech Innovations

Rio de Janeiro

★★★★★
★★★★★